WISE Manufacturing – Powders and Ingredients Management

Traceability is the WISE MES set of solutions used to record the key aspects of Powders and Ingredients Management.

WISE MES Bulk Production and Ingredients Preparation Modules manage your Small Batch Manufacturing activities scalable right up to Bulk Batch Manufacturing. Internal Batch Allocation and traceability of all key activities and quality checks ensure that processes are executed to repeatable standard.

As the system leads the correct process workflows and business rules in the course of actual operations, and in real-time, this ensures both production efficiency and the guarantee that quality of process & data are achieved.

The possibility of reference to a specific powder batch in a trace-back scenario, further allows for subsequent Production or Quality decisions and Customer Feedback Management.

Key Functionality Objectives

For Small Batch Operations, this includes:
- Ingredients Batch preparation
- Recipes, BOM
- Weighing Charts
- Ingredients Shopping
- Ingredients Weighing processes
- Real-time Quality checks and warnings
- Tolerance Management
- Small Batch component barcode labelling (for later Scanned Tipping)
- Small Batch barcode labelling
- Weighing scales interfaces and management
- Batch Reconciliation
- Crate Labelling
- Allocation to Bulk Batches
- Reallocations and full activity audit.
For Bulk Batch Operations, this includes:
- Bulk Batch preparation
- Recipes
- BOM
- Sequencing and Tipping Locations
- Tolerances
- Materials Tipping and Dosing
- Small Batch Tipping and Dosing
- Real-time Quality Checks and warnings
- Potency
- Direct Scales Interfaces
- Formulation and Automation
- Powder Intake and Automation
- Bulk Bag / Unit Filling and Barcode Labelling
- Production Declaration
- WMS Integration
- ERP Integration
- Batch Reconciliation
- Mass Balance
- Rework Management
- Blending Management, Integrations and full activity audit.

Traceability & Labelling

Traceability is the WISE MES set of solutions used to record the manufacturing process of a single Product or a specific Batch together with a marking and labelling system, including the management of Raw Materials, Semi-Finished Goods and Finished Product. Along with the Quality Assurance and Production Performance aspects of WISE MES, the use of […]

Production Scheduling & Performance Monitoring

Production Scheduling in WISE MES introduces a new quality in production planning and execution, enabling previously unattainable optimisation of production tasks and reliable control of production progress. Reliable real-time data derived by WISE MES and WISE Line Manager directly from the production process, for operators, team leaders, machinery, maintenance technicians, quality controllers and logistics […]

Batch & Recipe Management

For your industry Operations Management, WISE MES Recipe and Batch Management modules help to manage batch execution more efficiently, allocating equipment, downloading parameters, automating recipe procedures and enforcing quality processes. It also coordinates with the plant control systems, interfaces with the operators and directs batch activity, material flow and production records to a central […]

WISE Interfaces & Integration Management

Automation Interfaces WISE design and build your required connection to production machines – direct communication with PLCs, automation systems or connection to control and measurement signals. The WISEware Module enables connection to the control systems of most machines, both equipped with modern PLC controllers and old ones, dedicated solutions or analogue and relay automation. Your […]

Production Area Digitalisation

In order to move your Production Plant to a significantly higher level of organisation, WISE MES also includes a module to help your Production Plant implement a migration from paper records on production lines and to digitise the daily management process. With the interactive touch-screen terminals and HMIs, and laptops/tablets etc, all production related records […]